Our expertise covers computational and experimental analysis, project management, lifecycle engineering solutions, basic and conceptual engineering, detailed engineering, procurement, engineering data evaluation, commissioning and initial start-up across a broad spectrum of projects.

Engineering Consulting:

Our engineers will be able to do consulting and Project Management utilizing the most up-to-date techniques, tools, procedures and our strongest offering is innovation. Our solutions always consider economics, feasibility, and timeliness.


Engineering Project Management:

Purely depending upon the project requirements, which we do realize demand flexibility at times in terms of resources and expertise, we allocate a dedicated team of personnel covering the complete hierarchy of overall resource requirement and also handle the subcontractingworks with our well-established procedures assuming the much-expected responsibility towards quality and deadlines.

Exascale have developed and implemented Engineering services' capability through several years of hard-work of our knowledgeable human capital. Our collective experience and expertise is offered to our clients to help them efficiently manage and deliver their complex engineering projects timely and cost-effectively. We always engage experienced project managers & Senior Lead Engineers possessing a reasonable level of flexibility and overall positive attitude to devote the right level of engineering expertise, quality and adaptability to the demanding projects. We supply project management services throughout every phase of projects from permitting procedures, concept studies, design, supervision, testing and commissioning to project management.


Structural-Integrity-Analysis:

We offer advanced structural analysis and complete structural integrity management services. This area of work is increasingly significant as assets reach the end of, or exceed their original design life.

We provide a comprehensive range of advanced structural analysis services:

• Code compliance assessment
• Linear and non-linear finite element analysis
• Seismic analysis
• Structure noise and vibration assessment
• Structural dynamics and post buckling response
• Fracture mechanics and fatigue
• In-situ measurements of stress, strain, pressure, temperature

Asset Integrity Management:

Robust structural integrity management is of critical importance to ensure continued production, the safety of those working and protection of the environment. We provide a technical authority role for clients and also manage structural verification and develop performance standards, support safety cases and provide emergency response services. We also provide a full range of support to our clients’ inspection and management of change needs.

Exascale undertakes studies typically involving collection of site data to validation / reconciliation and determination of bottlenecks.


Risk Based Inspection (RBI) Analysis:

We assess the status of pressurized equipment and structures through Risk-Based Inspection (RBI) process that identifies and evaluates the risk of their failure due to corrosion and stress. RBI addresses risks that can be controlled through proper inspections and analysis.

In this process our engineers design inspection strategies that most efficiently match forecasted or observed degradation mechanisms through:

• Probability of Failure
• Consequence of Failure
• Risk Assessment (Define Risk Level)
• Inspection Interval Calculation

Fitness-For-Service:

Fitness for service (FFS) assessment determines whether equipment with existing flaws (such as distortions, Corrosion, or cracks) is suitable for continued safe service. We provide Fitness-For-Service (FFS) evaluations as per API 579 and BS7910 guidelines to demonstrate the structural integrity of equipment. This results in lower maintenance & operating costs as well as improved plant safety Assessments include:

• General and local corrosion
• Weld misalignment and out-of-roundness
• Storage Tank settlement
• Creep & fatigue for equipment operating at elevated temperature
• Crack-Like-Flaws - stress corrosion, fatigue & fracture
• Fatigue and Fracture of welded joints

Static Equipment Design:

We have expertise and solid knowledge in design and stress analysis of mechanical static equipment pressure vessels, Heat exchangers, and Storage Tanks.

We offer well designed system with an eye on safety, construction, operation, maintenance and cost effective solutions.

We provide our client with Front end engineering design & Detail engineering design services in mechanical engineering discipline, and code compliance report as per standards: ASME Section VIII Div. 1, 2, and 3. API 650.

Deliverables:

• Equipment General Arrangement Drawing
• Equipment layouts
• Equipments selection, sizing & study report
• Data sheets for all equipments
• Material selection and justifications
• Detail drawings

Piping System Design and Stress Analysis:

We specialize in providing Front End Engineering Design (FEED) and Detail Design Engineering services for Pipeline engineering duly compliant with applicable National & International Codes & Standards. We provide our clients with code compliance reports as per following codes:

• ASME B31.1, B31.3, B31.4, B31.8
• ASME Section III Class 1, 2 & 3
• Canadian CAN/CSA - Z662
  and other international standards.

Deliverables:

• Design basis
• Pipe Stress Analysis
• Pipe Sizing and Material Selection report
• Pipe wall thickness calculation
• Pipeline Stability  report
• Field Pipe Layout
• Pipeline Alignment Drawings 
• Purchase specification
• Transient Hydraulic Analysis
• Surge Analysis in Liquid Pipelines
• Support Detailing

Geophysics:

Structural and Earthquake Engineering related consultancy services:

• Dynamic analysis and design of structures against earthquake or machinery induced forces and displacements
• Seismic assessment and rehabilitation of critical structures requiring post-disaster functionality (e.g., hospitals, telecommunication centers, infrastructures, lifelines, power plants, government and military buildings)

Geotechnical Earthquake Engineering related consultancy services:

• Geotechnical site studies in large projects
• Probabilistic liquefaction hazard analysis
• Soil and rock characterization (conventional and innovative methods for Vs30 in NBCC2005/2010)

Engineering Seismology related consultancy services:
 

• Development of earthquake hazard/risk models for catastrophe computer-based risk models
• Natural disaster critical risk management solution for financial institution
• Site-specific and regional probabilistic seismic hazard assessment and earthquake hazard mapping
• Development of ground-motion design spectrum for earthquake resistant design of structures
• Simulation of earthquake ground motions for regions where the real data is limited (e.g., central and eastern North America)
• Prediction of earthquake induced ground motions

3D Geometry and Finite Element Modeling:

We offer a wide range of 3D Geometry and Finite Element (FE) modeling and simulations services including structural modeling and static and dynamic stress analysis, linear and non-linear using commercial CAD and finite element software. Also our engineers can develop the customize FE codes linked to the post processor to sole the specific engineering problems. Such case can be non-linear composite structures. Our FEA consultants are highly experienced in several industries including pressure vessels, storage tanks, power generation, biomedical, chemical equipment, automotive, and aerospace components. Also we have extensive experiences in performing experimental analysis, such as strain gauging in sake of verifying the computational results determined through FE analysis.

Structural and machine vibration analysis:

• Time/Frequency/Order Analysis
• Lateral and Torsional Critical Speed Analyses
• Journal and Rolling Element Bearing Analyses
• Operating Deflection Shape (ODS) Analysis
• Flow Induced Vibration of Pumps, Piping and Piping Components
• Equipment Vibration Spec. and Determination Acceptance Criteria
• Commissioning and Acceptance Testing
• Technical Specification of Turbogenerator Vibration Monitoring Systems
• Structural Design Modification using FEA
• Establish and Manage Rotary Equipment Predictive Maintenance Programs
• Support Plant Initiatives in Condition Based Maintenance